Modular Construction and Prefabrication Summit for Oil and Gas 15 - 17 September, 2014 | Amsterdam, Netherlands. 3 OIL & GAS CAPITAL PROJECTS: A BILLION DOLLAR GROWTH ENGINE Energy demand is expected to climb 30 percent by 2040, due largely to population and income growth, especially in the developing world.2 To satisfy this growing demand, the oil and gas industry will need to make $40 trillion in capital expenditures over the next 20 years.3 This poses a huge challenge. Global projects - ExxonMobil Benefits of Modularization in Cryogenic Gas Plants | Opero ... Central Processing Plant Train #2 in Kampung Baru, Indonesia. Lawrence Berthelet, Director of the Mosaic K3 Project, Mosaic. Implementing modularization (offsite construction) methods ... These terms refer to the practice of using standardized methods and equipment with the aim of reducing redundancy and thereby time and costs across projects. DyCat Solutions offers a series of online training workshops to teach you how to implement modularization on your project! ABOUT. SGK is established in 2005 with headquarters in Singapore. www.oil-gas-consulting.com 14 Modularization Overview Thorough understanding of modularization drivers and limitation by all parties involved Develop module design guidelines, criteria and limitation based on land/sea transportation and construction taking into account the plant operations requirements We have extensive experience managing and executing pipe fabrication and installation, module assembly, mechanical systems . . At the end of the EPC contract, the completed project is handed over to the end-user or owner. The typical development cycle of a conventional offshore floating production system (FPS) is anywhere from five to seven years from concept to first oil. Micheli, Agnese Travaglini Department of Management, Economics and Industrial Engineering Politecnico di Milano Milano, Italy *mauro.mancini@polimi.it Shott Energy Services is a indigenous majority owned industrial mechanical construction company located in Alberta. Gas Oil 44,800 bpsd In this study, we have surveyed very experienced personnel from owner organizations, EPC firms and construction . strategy and contractor selection, government influence and modularization, prefabrication, pre-build in shops. About Oil & Gas. We have provided modular construction solutions to clients in the oil and gas industry for more than 40 years, executing over 250 module projects globally. Our oil and gas project management expertise includes pre-project planning, utilization of work face planning, maximal use of modularization, and accountability to intra-project clients and stakeholders. The Lower Cambrian Longwangmiao Fm gas reservoir in Moxi Block, Anyue Gasfield, is located in the middle Sichuan Basin. Using advanced modularization, the project aims to lower production costs and engineering hours for electric fast ferries by 25% and 70%, respectively, which will significantly enhance their competitiveness. ABOUT US. I wanted to thank you and your team for all the hard work you put into the module scope of the work. ENKA has undertaken oil and gas projects in Turkey, Russian Federation, Kazakhstan, Iraq, Libya, Georgia . SGK Center of Excellence for Engineering is a dedicated 15000 sft Office located near Hitex in Hyderabad, India. Project Name: Location: Tonnage *Plant/Industry Type & Capacity: Business Line: Year: SIEMENS | Herne CCPP Module Project: Germany: 7,537: CCPP - 600 MW: Fitting . Modularization is an important aspect relating to SAGD projects and has gained remarkable acceptance in the large oil & gas projects in Alberta (Alnoor, 2010). Some industry projects that have used modularization to complete a project include The Kearl Oil Sands project and the Quest carbon capture projects in Canada, The Reficar refinery expansion in Colombia, The Hydrogen plant at Holly Frontier in Tulsa, Oklahoma and the ongoing Gulfstream project by Dow in Texas and Louisiana. Modularization for Efficiency and Predictability. However, modularization requires both fabricators and contractors with strong knowhow based on past experience and lessons learned in similar projects. Europe's Only Event Focused on Industrial Modular Construction J Explore Different Our work often involves the construction of heavy oil facilities, oil sands development, gas plants, power stations and a host of other heavy-industrial projects. Drivers, challenges and perspectives in the Oil and Gas industry. Modular construction is used globally on some of the world's largest oil and gas projects. Jul 12, 2016 | Cryogenic Gas, Modularization As E&P companies have become more efficient at developing unconventional shale resources, the demand for midstream processing solutions that enable operators to deliver oil and gas to market quickly and cost-effectively has increased significantly. Modularization is a popular trend in industrial facilities engineering, and this is for good reason. Our expertise in design, fabrication and construction ensures your . Modularization has become particularly prominent in the offshore oil and gas industry because the offshore facility development cycle is longer, riskier and more expensive. Called "modular standardization," this approach entails dividing a plant into modules that are standardized and then reused multiple times. I can tell you that in Canada all projects that are executed in the oil and gas industry are modularised based on the issues we have with the cost of labour and availability and other appropriate reasons to be modular. The company started when the co-founders recognized that there is a need in the indigenous community for mechanical construction in Oil and Gas. Complex oil and chemicals projects, such as polymer production facilities, in-situ oil sands, or refining, have project timelines of 3 years or more. Unlike projects that are 100 percent site-built, modular construction takes place under controlled conditions and allows for tremendous advantages in terms of speed, cost, safety and security. Every project ensures a fit for purpose approach across the modularization spectrum, according to project complexity, schedule & cost. I can tell you that in Canada all projects that are executed in the oil and gas industry are modularised based on the issues we have with the cost of labour and availability and other appropriate reasons to be modular. Oman. EPCC for Gas Processing Plant (GPP) capacity 300 MMSCFDD and 26.000 BPD of condensate. Little industrial guidelines are available in North American a. The goal of modularization in the oil and gas market is to reduce capital costs, accelerate delivery schedules, and to efficiently minimize field construction, thereby ensuring every project is on schedule, budget, and scope. Standardized Modularization . ABB S.p.A / PETROLEUM DEVELOPMENT OMAN - PDO. The Unit was engineered with an extensive level of modularization (Piperacks and Equipment modules). MPS is a group of highly selected engineers, operators and industry experts, bringing best-in-class plant solutions and hands-on experience for a variety of processes for the oil and petrochemical industries. View Project. However, there is limited knowledge in the… A transition is underway, led by the sudden collapse of crude oil and natural gas prices. LPG Recovery Plant in Bagadja Gas Field, Turkmenistan. modularization and this technique is quite recent in the Oil and Gas sector. This study approaches the importance of modularization and preassem-bly, one of the most important constructability concepts, using the 3D model in the engineering and procurement phases for the. The project includes four salt caverns for hydrocarbon storage and associated above-ground hydrocarbon handling facilities. Cimtas Pipe has successfully delivered over 110,000 tons of prefabricated pipe spools to several LNG projects globally. However, it is not a perfect strategy, and before they fully embrace the modular oil field, companies must weigh its advantages and disadvantages. The preferred candidate will support the assigned project(s) with feasibility studies, execution plans, constructability reviews, design input, fabrication oversight, and commissioning support. Supporting Decisions on Industrial Plant Modularization: A Case Study Approach in the Oil and Gas Sector Alessandro Bondi, Angelica Magagnini, Mauro Mancini*, Guido J.L. Business Trends: Standardized modularization—Drivers, challenges and perspectives in the oil and gas industry. Heavy oil, tight oil and gas, oil sands, oil shale, waste, and biomass are all being investigated, pursued, and perfected where the economic and strategic conditions are right. But modularisation itself on a global basis is growing, quite extensively. Producing, processing and delivering more energy at lower cost with less emissions is no small ask. ; Our team has significant experience with Conventional Oil High Pressure Fracking SAGD and Cyclic steam pads. To explore some of our recent projects, click and hold to rotate the globe. GAS AND OIL TREATMENT. Iraq. Modularization Equinox is a world class leader in equipment and piperack modularization, having designed and installed numerous modules at oil and gas facilities worldwide. Modularization procedures result in substantial cost savings in mega Oil & Gas projects. Project complexity & On-time delivery Strong process . Our shop and manufacturing facilities offer controlled environments where efficiencies in workflows are realized in reduced safety risks as well as cost savings for the client. ; Our team are modularization specialists and have designed what are arguably the most advanced and cost-effective projects of their type. Every project ensures a fit for purpose approach across the modularization spectrum, according to project complexity . For decades, we have been working on the largest industrial oil and gas projects in the world. Detailed Information. As oil and gas capital projects become increasingly complex and unpredictable, the tools and procedures used to plan and execute Modularization: The key to success in today's market The world economic order is rapidly changing. SGK provides Engineering, Procurement, Fabrication and Construction services to Oil & Gas, Water & Waste Water treatment, Cryogenics, and Other Process Allied Industries. Hydrocarbons, both oil and gas, are being found in new areas. Plan & Goals. Fluor uses modularization for chemical, refining, LNG facilities, onshore and offshore production and pipeline projects. Tilbury LNG Pre-treatment, Amine & Mole Sieve in Delta, Canada. Cavern development and construction of the project is targeted to take place between the end of 2013 and the first half of 2016. projects and rolling them out in phases. It has been a real pleasure working with Saskarc and your sub-contractors on the fabrication, erection, transport, and placement of the valve-house modules. GAS AND OIL TREATMENT. SCOP - State Company for Oil Projects. EXPERIENCE IN MODULARIZATION. The statistics for major Alberta construction projects illustrates that in 2006, $32.9 billion was spent on construction projects. Upstream Oil & Gas, fabrication, modular transporter, spmt, project management, installation sequence, module, construction, subsea system, modularization Subjects: Offshore Facilities and Subsea Systems , Facilities and Construction Project Management , Strategic Planning and Management , Project management View Project. Attempts were made over the past few years by EPCM companies to develop design rules to improve modularization strategies and . September 14, 2021 SaudiGulf Projects Oil and Gas. View Project. We are proud to announce that the Modular Construction and Prefabrication Summit for Oil and Gas - the only event dealing specifically with the challenges and developments of industrial modularisation (both on and offshore) within the hydrocarbons industry - will be coming to . Simply put, modularization is a design-phase concept for handling internal complexity while allowing for external variety. Your projects need scheduling and cost certainty now more than ever! Modularization, or removing a portion of the construction of an oil and gas project off-site to a shop where work can progress in a more accommodating environment or outside the realm of construction permit requirements, is often an effective strategy that can significantly reduce a project's timeline. Modularization. Cimtas Pipe has been providing I ntegrated P iping S olutions - IPS with an extensive range of LSAW pipes, fittings, and pipe spools to its top-tier customers, from a single location. As an experienced partner, GrayWolf delivers flexible solutions that let you stay ahead of the quickly changing conditions. However, the number of modular projects is increasing and more and more companies are interested in better understanding the potential of the modular execution mode [3]. In quick succession, Queensland Curtis LNG (a joint venture of QGC - now a Shell-owned business, China National Offshore Oil Corporation and Tokyo Gas), Australia Pacific LNG (a joint venture of ConocoPhillips, Origin and Sinopec), and Santos GLNG (a joint venture of Santos, Petronas, Total, and Kogas) each hired Bechtel to design and build a liquefied natural gas complex on Curtis Island . More pipelines . ENKA Oil, Gas and Petrochemicals business-line's proven capabilities worldwide give our clients the confidence to call us for complete solutions for their greenfield and brownfield projects — irrespective of scale and complexity. by Catalin Eftimie . Mulrooney, M., Shahani, G., ShureLine Construction But modularisation itself on a global basis is growing, quite extensively. Here, the pros and cons of modularization vs. field construction are outlined. The oil and gas industry demands field-proven power and compression solutions that ensure safe operations, enhance installation efficiency, minimize downtime, and address space constraints. We have the depth of resources, facilities, management and personnel needed to construct all work scope within our . The Gas, Fuels & Chemicals Business Unit is seeking an experienced, motivated Module Manager for upcoming EPC projects. In order to minimize overall construction cost and time subject to local resource constraints, oil sands projects in Northern Alberta have generally been executed using a modular approach, which. Modularization can be a step towards a solution, enabling entire modules or their components to retain their functionality in other infrastructures. He spoke in June at the Downstream 2019 conference in Houston. Unconventional sources of supply are also evolving. Introduction . When productions levels of oil and gas were rapidly increasing due to advancements in shale oil & gas recovery, the trend for modularization accelerated to quickly add gas-processing capacity. The goal of modularization in the oil and gas market is to reduce capital costs, accelerate delivery schedules, and to efficiently minimize field construction, thereby ensuring every project is on schedule, budget, and scope. MPS is a global engineering firm specializing in process modularization and project implementation. The modularization concept for onshore facilities has become in the past few years a design choice (when applicable) for many EPCM contractors competing on a tight market driven by a fluctuating oil price. One of the biggest challenges associated with It has been a real pleasure working with Saskarc and your sub-contractors on the fabrication, erection, transport, and placement of the valve-house modules. We have extensive project experience in modular fabrication and installation for our clients. The oil and gas sector is also relevant to the research because modularization has been practiced for the last 40 years (Bjørnstad 2009). Equinox is a world class leader in equipment and piperack modularization, having designed and installed numerous modules at oil and gas facilities throughout Australia, Papua New Guinea and North America. Modular construction does not come without drawbacks. Description. This paper describes the findings of an ongoing research project investigating the most critical aspects that can improve productivity in the delivery of oil and gas construction projects of Alberta. CPECC / PETROCHINA. Modularization As one of the largest module providers in western Canada, we have more than 100 acres of land dedicated to fabrication and modularization. shale driven oil and gas production is reshaping the U.S. oil and gas infrastructure landscape. Standardization & modularization Supplier ecosystem Project Management capability Execution insight Cycle, cost, scalability Standard QA/QC, reliability, cost . Leveraging 23 semistructured interviews with nuclear and oil and gas experts, mainly based in the UK and US with international experience, this paper deals with the link GE Oil & Gas JP Morgan Investor conference | March 2014 17 . Alasdair Cathcart, president of Bechtel's Oil, Gas and Chemicals business in Houston, says the convergence of petrochemical and LNG projects will certainly strain Gulf Coast resources, but he feels the construction industry can handle the load. OUR VISION. With the proven gas in place of 4403.83 × 10 8 m 3, it is the largest mono marine carbonate gas reservoir found in China.The source gas has H 2 S content of 10-15 mg/m 3 and CO 2 content of 30-60 mg/m 3, and has the characteristics of "three highs" (high temperature . is a concise nimble experienced team with an extensive engineering, design, fabrication and construction background. In five years (2002-2007), construction projects in the oil and gas Big Rock Consulting International is a concise nimble experienced team with an extensive engineering, design, fabrication, and construction background. No 1 Dry Gas Metering Skid for Dewanyia Power Plant. Liquefied Natural Gas (LNG) Projects. Modularization and standardization can help improve the delivery and cost performance of capital projects in the oil and gas industry. With modular plants, project teams could control the quality of the fabrication, better manage construction time, and support more detailed and frequent . Lawrence Berthelet, Director of the Mosaic K3 Project, Mosaic. DynaIndustrial offers 100% in-house quality control inspections (UT, MPI and WPI) complete with support QA/QC documentation for all manufactured components and assemblies, coatings (liquid, powder, chrome, zinc . EXPERIENCE IN MODULARIZATION. Modular Plant Solutions. Modularization is an alternative way of performing engineering aimed to reduce the number of interfaces, the total installed cost (TIC) and overall schedule length of a project, while optimizing the return on investment (ROI) and . By Cathy Farina Industrial Modularization has become the main execution method for many facility owners as it has been proven on a global basis to reduce cost and… Big Rock Consulting Intl. Our 25,000 square foot dedicated module fabrication space and 12 acres of . EXPERIENCE IN MODULARIZATION. Big Rock Consulting Intl. believe that as an industry we only get to work on the projects that pass through the Economic gate. The complexity and scale of these projects often requires time to implement optimizations of configuration, modularization and sourcing strategies to . Larger scale LNG projects can be even longer. Oil & Gas DynaIndustrial is an ISO 9001:2015 registered company that complies with API 8C, API 650, API 7G and CWB requirements. Iraq. Optimize the modularization on your next project to ensure it is successful. prefabrication and modularization: increasing productivity in the construction industry SmartMarket Reports McGraw-Hill Construction 2 www.construction.com Photo courtesy of Liam Frederick (cover); Photo courtesy of Perkins & Wil (opposite page left); Photo courtesy of the Warrior G The Modular Construction and Prefabrication Summit has been designed to provide insight into all stages of modularization in large-scale capital projects within the oil and gas industry, from pre-FEED, through to onsite construction and commissioning. As this period of high infrastructure investment, which began after the 2008-2009 financial recession, continues to progress it will largely reverse a macro energy infrastructure trend that began taking shape in the early 1970's. Siemens has extensive experience leveraging modularization to streamline development of LNG facilities and minimize overall risk to project stakeholders . A total of 63 modules, Alberta size, were fabricated in less than 9 months at Saipem fabrication yard in Edmonton (Alberta, Canada) and delivered to the CNRL Horizon Site by June 2016, in line with the project baseline schedule. Our experienced leadership allows us to intimately understand the complexities of large oil sands projects at all stages of development. GAS AND OIL TREATMENT. The facility will be ExxonMobil's first fully modularized chemical plant, with fabrication of more than 140,000 tonnes of . Little industrial guidelines are available in North American and European codes of practice for effective modular constructions. Petronas Carigali Iraq Holding B.V. (PCIHBV) EPCC OF GAS DEHYDRATION PLANT AND DRY GAS PIPELINE FOR PCIHBV. Specializing in facilities, fabrication and pipelining. Online Training Courses: The future execution strategy for heavy industrial projects is moving towards maximizing the implementation of modularization (offsite construction) on all projects. N° 1 Condensate Metering for Saih Nihayda Condensate Stabilization Plant. Rollover a node to see more details. Deloitte Oil & Gas Elevating the success of oil and gas capital projects 3 Deloitte has a distinct perspective having advised the world's leading oil and gas companies on many challenging projects around the world. Iraq. When planned from the early stages of engineering and combined with advanced work packaging, the benefits of optimized modularization include reduced costs, shortened schedules, and safer work environments.. Vista has engineered some of the most successful large-scale processing facilities in . We specialize in safe and efficient work in the construction of oil refineries, gas plants, pumping and compressor stations, and distribution pipelines for some of Canada's largest energy suppliers. Modular Plant Solutions has introduced small-scale modularization design solutions for oil, petrochemical and process plants anywhere in the world. 1980 Fractionation modules installed at Saudi Aramco's Ju'aymah Terminal 1981 Unique modularization enhances KEMYA Polyethylene Plant construction Cost Reduction leaders. Independent Project Analysis (IPA) estimated that, in 2014, 57% of oil and gas projects with budgets of more than USD 15 million used a modular approach on some scope (Marton and Schroth 2015). I wanted to thank you and your team for all the hard work you put into the module scope of the work. The project is a joint venture that incorporates the Chemical organization's operational experience, customer focus, supply chain, and technology expertise, with Upstream's megaproject and modularization capabilities. Modular Projects Modularization offers numerous advantages over conventional stick-built construction, including higher quality workmanship, significantly reduced costs, pre-commissioned equipment, and vastly reduced construction and start-up schedules. Our work with oil and gas companies that are following this approach shows that direct project costs can be reduced by as much as 15 percent and project delivery can be speeded up by as much as 20 percent. The caverns will contain propane, butane, ethylene, and natural gas condensate. Bringing predictability to the oil & gas market. In today's fast-paced construction arena, scheduling and logistics can be the catalysts by which . The trend to modularization will continue in the coming years under the pressure of fluctuating oil prices and reduced availability of skilled workers, along with tighter environmental regulations. Research Approach In order to investigate the factors enabling and hindering the reuse of modules or their components, and given the exploratory nature of this research, the authors adopted the inductive . Modularization procedures result in substantial cost savings in mega Oil & Gas projects. McDermott announced in a statement that it has signed a Memorandum of Understanding (MoU) with Saudi Aramco as part of its Namaat Program to explore the feasibility of executing onshore modular construction in the Kingdom using McDermott's Saudi Arabia Fabrication In Ras Al-Khair (SAFIRA .
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